Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 high accuracy electric type capsule filler

Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 high accuracy electric type capsule filler

Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 high accuracy electric type capsule fillerModel:GR-200Production capacity:12000 pcs/hNet weight of

  • Product Name: Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler
  • Brand: GeRong
  • Model: GR-200
  • Machine Type: Filling Machinery
  • Packaging Type: Capsule
  • Dimension: 720×680×1700mm

Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 high accuracy electric type capsule filler

Model:GR-200

Production capacity:12000 pcs/h

Net weight of machine:700Kg

Overall size of machine:720×680×1700(mm)

Accuracy:≥99.5%

Voltage:AC 380/220V 5060Hz

Total power:3KW

No.of segment bores:2

Vacuum:20m3/h-0.04-0.08Mpa

Dust collector:17.6Kpa  180m3/h

Noise:<75DB(A)

Making rate:Empty capsule 99.9%   Full capsule 99.8%

Applicable capsule:000,00,0,1,2,3,4,5#,00 # -5 # Capsules / safety capsule A-E

Filling error:Western medicine:±3%   Chinese medicine:±4%

Water flow:250L/h

Inlet pipe inner diameter:20mm

Drain pipe inner diameter:27mm

Working temperature:21 ° C ± 3 ° C

Working plant height requirement:Manual feeding ≥2.6m, vacuum feeding ≥2.8m

Working environment relative humidity:40 to 55%

Applicable product:Power、granule、pellet、tablet

12000 pcs/hour pharmaceutical powder pellet filler equipment GR-200 is an upgraded version of semi-automatic capsule filling machine. It is mainly used to fill powdered, granules and other materials into hollow capsules (000#, 00#, 0#, 1#, 2#, 3#, 4#, 5#). Equipment. The product can automatically complete the production process of sowing, sub-sac, filling, lock-in, waste-removing, finished product output, etc. It has the advantages of accurate loading, stable operation, no dust, etc. It meets GMP production requirements and is filled with Chinese and Western medicine and health care products. 

image.png

Features

1. Design science. The product is structured and modularized, with simple operation and extremely low failure rate.

2. Safety first. The safety concept runs through the sowing, gating, feeding, and emergency stop to ensure the safety of the drip.

3. The splitter adopts the German 3-second Zeiss optical indexing head indexing, and the indexing shaft is finished in one time, with high precision and error ≤3%.

4. The design of the turntable has obtained the utility model patent. The SIL imported rubber silicone sealing ring is used to effectively block the powder into the turntable. The sealing is good and there is no dust overflow pollution. The horizontal double shaft of the turntable adopts the PTFE oil-free bearing, and there is no need to refuel for life. Maintenance; modular structure, with a little moving operation, easy to remove and wash, replace the mold, completed within 15 minutes.

5. The filling mechanism obtains the national new patent, adopts three-dimensional adjustment, makes the measuring plate evenly stressed, adjusts the loading accurately and quickly, and is equipped with a powder recycling device. The recycling rate is 100%, which reduces waste and improves economic benefits.

Machine dimension:

image.png

Structure in details:

image.png

Machine detail parts:

image.png

image.png

image.png

image.png

Machine parts and brands:

Description

Specification/Model NO

Original

QTY.(set)

Mark

Exactitude intermission

graduator

83D-6

83D-8

          Shandong China

1


main machine

XDW1.1

 Shanghai chian

1


vacuum pump

SZ-0.2

 

Shanghai

1


cleaner

1.1KW

zhejiang china

1


Man-machine interface

TK6070Hi

WEINVIEW

1


transducer

VFP015B21A

AirTAC

1 


PLC

DVP14E

AirTAC

1


light axis

DKNΦ20-25

Japan

1


 beeline axletree

SDE25Y

Japan

4


beeline axletree

SDE20Y

Japan

8


beeline axletree

SDE13Y

Japan

10


beeline axletree

SDE12Y

Japan

8


beeline axletree

SDE10Y

Japan

10


roll-pin axletree

IKDCF18

Japan

1


hot relay

3UA59

China

3


relay

3TB43

China

1


relay

3TB41

China

3


breaker

5SJ63-25

China

1


breaker

5SJ61-6

China

1


sensor

LJC30A-H-Z/AB2

Shanghai, China

1


Opertaion process:

image.png

Capsule filling machine can automatically finish the production process including sowing, capsule separating, filling, locking, unqualified capsule rejected and finished products output. It has the advantages of accurate loading, stable operation and no dust. This capsule filling machine meets the GMP requirements, capsule filling machine is an ideal equipment for filling Chinese, Western medicines and health care product .

Machine pictures:

image.png

image.png

image.png

image.png

image.png

image.png

image.png

image.png

image.png

 1. Tamping Mechanism enables capsules to be filled with a weight variation of 3 %. 

 2.Quick changeover for a variety of capsule sizes with minimal follow-up adjustments and maintenance requirements. 

 3. closed system protect your product from contaminants, and allow a dust-free production 

 environment for better health and easier cleaning

 4.Adjustable gap between dosing disk and tamping plate ensures minimum spillage of powder.

 5.Unit goes with touch panel, control by PLC.

 6.All contact parts of medical powders are made from a corrosion resistant stainless steel 316.

 7.Automatic vacuum removal of the air in the dosing tube to give more accurate weight of the filled capsules 

 8. click-moving control system, make and easier operation and clearness.

 9. Safety System

 Machine stops automatically in the event of following problems through safety interlock system.

    No capsules

    No powder

Customized part according to different type of capsules:

image.png

image.png

image.png

image.png

Capsule tablet application scope:

image.png

Capule filling machine with feeding system:

image.png

Automatic capsule filling machine 12000 pcs/hour pharmaceutical powder pellet filler equipment  for Institute of pharmaceutics,Hospital,Pharmacy,Pharmaceuticals Factory

image.png

Sample pictures:

image.png

Other models of capsule filling machine depends on production capacity:

image.png

Wooden case packaging and shipment:

image.png

image.png

image.png