Semi automatic capsule filling machine pharmaceutical capsule filling equipment soft hard Glelatin capsule powder filling machine manual small Encapsulators filler
Model:GR-SCF10
Productivity:1-25,000 capsules/h
Applicable capsules:00# 0#, 1#, 2#, 3#, 4#,5#
Filled medicine type:Not adhensive or wet powders, and small granules
Total power:4.0KW
Air pressure:0.03m 3 /min, 0.7MPa
Vacuum pump:Evacuating rate, 40m 3 /h
Dimension(L*W*H):1140*700*1630mm
Weight:380KG
Warranty:1 year
Semi automatic capsule filling machine pharmaceutical capsule filling equipment has independent empty capsule feeding station, powder feeding station and capsule closing station. The medium process needs to be processed by hand. The machine adopts variable speed control, the operation is very easy and simple, and the powder material feed correctly. The machine body and working table adopt S.S. material; meet the sanitary requirement of pharmacy.
This semi-automatic capsule filling machine is adopted with micro-computer PLC, touch screen operation, frequency converter, electronic auto counting device, can automatically complete the placing, separating, filling and locking for capsule respectively, decrease the work intensity, increase the output capacity, meet the requirement of pharmaceutical sanitary. Novel structure, good-looking appearance, easy of operation, it is suitable for filling domestic and imported capsules. It is ideal equipment for filling capsule medicine in pharmaceutical industry at present.
Model:GR-SCF10
Productivity:1-25,000 capsules/h
Applicable capsules:00# 0#, 1#, 2#, 3#, 4#,5#
Filled medicine type:Not adhensive or wet powders, and small granules
Total power:4.0KW
Air pressure:0.03m 3 /min, 0.7MPa
Vacuum pump:Evacuating rate, 40m 3 /h
Dimension(L*W*H):1140*700*1630mm
Weight:380KG
Features:
1.Matching different size formats to fill 00# 0#, 1#, 2#, 3#, 4#,5# capsule;
2.One size capsule matched one set format;
3.It can finish the whole filling capsule process, adjusted the capsule of cap and bottom, open the cap and bottom, filling powder, get rid of unqualified capsules, close the capsule, finished capsule;
4.Satisfied GMP standard, the powder will not be pollution, save powder materials than automatic capsule filling machine. Easy to be clean;
5.Low wear and tear. The structure is new, improved design;
6.Can filling all kinds of Chinese and foreign medicine powder, and granules;
7.Frequency control, the operation is safety and simply;
Machine diamension:
It''s suitable for filling powder and granular material in pharmacy and health food industry.
Machine working process:
1.Empty capsule inserting mechanism
The mechanism inserts the hollow capsule from the hopper into the balloon tube, and a reed switch is arranged under the capsule. When the balloon tube is driven down by the sector gear, the switch is subjected to the action of the iron to release a row of capsules (1# 2#, 3# in a row of 7 pieces, 0# in a row of 6 pieces), when the sowing tube is lifted up, the switch immediately closes the sowing tube.
The capsule that has fallen under the capsule comb is pushed forward to the position of the turning head by the pusher plate, and the capsule is pressed downward by the pressing head and simultaneously turned (the body facing downwards upwards), and the negative pressure airflow is arranged under the mold. When the capsule is pressed down from the capsule comb, the capsule is sucked into the mold by the air flow in the mold hole. Since a small step in the mold hole prevents the capsule cap from remaining in the upper mold, the capsule body is continuously lowered to the lower mold by the vacuum. In the air, the mechanism completed the capsule sac, the head turning, and the separation work.
The mechanism is driven by a separate motor to drive the cam, the rocker and the ratchet mechanism. Each time the cam rotates, the ratchet advances one tooth (that is, uses a die to advance a row of holes), and the cam drives the rocker to make the sector gear run for one cycle. The mechanism is equipped with automatic counting control. When the mold is filled with capsules, the mechanism automatically stops, and can also be manually stopped when it needs to stop in the middle. The speed of the machine is adjusted with the inverter knob and button on the console, and equipped with the instrument display speed.
If some capsules are not completely separated, you can use the hand to move the mold 2 to 3 turns to promote complete separation under vacuum adsorption.
The machine is equipped with a pair of molds at the factory, and the other ones can be ordered by the user according to the accessories catalog.
The difference: 0# device is 6 holes per row, the capsule mold is 6×60=360 holes, the ejector plate is 360 thimbles, and the corresponding pressure capsule head, push capsule plate, capsule comb, switch, and head aligner are all 6 rows.
The 1#, 2#, and 3# devices are 7 holes per row, the capsule mold has 7×60=420 holes, the ejector plate is also 420 thimbles, and the corresponding accessories are also 7 rows.
Dressup: Use different types of capsules, which should be replaced with the corresponding capsule 0# is 6 capsules, 1#, 2#, 3# is 7 capsules. If it is found that the capsule delivered by the trough is one or less, use a J-wrench or a pointed tip for adjustment. Adjust the position of the capsule pusher plate, first loosen the connecting screw, then move the pusher plate to adjust the cutting edge of the bladder head to just one-half of the total length of the capsule, then tighten the connecting screw
2. Filling structure:
The function of the mechanism is to automatically load the medicine into the empty capsule in the capsule mold in sequence. The hopper is equipped with a stepless speed regulating motor (the meter displays the speed), which drives the propeller to force the medicine into the empty capsule. The lower turntable drives the mold to rotate, and the lower turntable is also driven by the stepless speed regulating motor, so that the mold runs under the feeding nozzle for one week, and is controlled by photoelectric counting (the counter is set 30 times). When the filling is started (ON), the hopper is started. The cylinder is pushed toward the mold, and the turntable motor and the hopper motor are automatically started after the hopper is in place. When the mold rotates for one week, it automatically stops, and the cylinder automatically retracts to its original position.
If the hopper advances and retreats too fast or too slow, the two one-way throttle valves at the solenoid valve interface can be adjusted to make the speed suitable. In addition, when the hopper is not in place, the motor starts to start, or it does not start after the position is reached. The time relay on the computer control board can be adjusted to start within 1 second after the position is in place. The amount of filling can be adjusted according to the amount of filling and the fluidity of the material. The speed of the hopper motor and the speed of the turntable motor can be adjusted. If the material is difficult to be filled, the counter setting value 60 or 90 can be adjusted. The factory setting is 30.
3. Locking mechanism:
The mechanism locks the capsules filled with the medicine (up and down molds together), moves the top capsule cylinder through the foot valve, and then pushes the capsule mold to reset the thimble to push the capsule out and into the set. In the box.
4. Air control system
The pressure used in the system is 0.4-0.7 MPa, and the compressed air sent by the air pump (see the table below for the air compressor parameters) is sent to the foot valve and the solenoid valve after being processed by the triple piece.
4.1. The first step of the triple piece is air filtration; the second step is pressure regulation; the third step is to supply the gas system to the gas system for lubrication. The adjustment is usually 1 to 3 minutes to spray a drop of oil (normal oil).
4.2. The foot valve controls the locking cylinder to move. When the foot is stepped down, the locking cylinder is pushed out to lock the capsule. When the foot is sent, the cylinder piston retracts.
4.3. The solenoid valve is commanded by the electrical system, which controls the action of the filling hopper. The solenoid valve outlet is equipped with two one-way throttle valves for controlling the operating speed of the cylinder.
Machine detial pictures:
Customized parts according to different kinds of capsules:
Sample capsule pictures:
Wooden case packaging and ocean shipment:
