In addition to maintenance, what else can we do to let liquid filler works stably?
In recent years, with the continuous improvement of living standards, people's demand for products such as food, pharmaceuticals and daily chemicals has continued to increase, and related manufacturing companies have also continued to develop in the market with higher requirements. At present, the use of liquid filling machines in the market is getting wider and wider, and the problems encountered in the use of equipment are becoming increasingly acute. Therefore, in order to better production of the enterprise, it is still necessary to carry out related maintenance. of.
First, before using the filling machine, bottle brushing machine and bottle washing machine, you should install the machine before commissioning. Before commissioning, read the instructions carefully and prepare the tools you need.
After the machine is installed, the bottle brushing machine and the bottle washing machine are installed, the filling track and the bottle receiving tray are leveled, the storage tank is filled with materials, and all electrical switches are in the off position.
The filled container is inserted into the tool box and connected to an external power source. The power socket must be a three-pin socket and have a reliable grounding wire to prevent the case from being shocked by an electric shock. Turn the machine's power switch to ON and the power indicator lights.
The mounting support plate will support the filling rack and move the positioning sleeve on the filling head with your finger pointing upward. The positioning sleeve should be able to move up and down flexibly, and the filling needle is exposed or retracted without hindrance.
The switch under the liquid storage barrel is turned to the ON position to allow the material to flow into the total metering pump. According to the total volume of each container filling, adjust the screw on the crank and turn the knob of the filling speed control plate to about 20 degrees. Then turn the switch on the filling speed control board to the on position.
When the liquid flowing out of the filling head is a set amount, the liquid amount fine adjustment nut is tightened, the filling head shell is covered, and the filling frame support plate is loosened.
In addition to the maintenance and maintenance of liquid filling machines, it is also necessary to keep the filling workshop clean and tidy. Because one of the taboos in the production process is that the production line cannot run normally due to the quality problems of the filling machine itself, so when using the filling machine, pay attention to sterilization, ensure clean, low temperature filling.
The main methods to ensure cleanliness are to keep the liquid filling machine's pipelines clean. All pipelines, especially those indirectly or directly in contact with the materials, and the material tanks must be scrubbed and sterilized. Fouling and germs.
Before each operation of the filling machine, the temperature of the filling machine tank and the conveying pipeline should be lowered with water at 0 to 1 ° C. When the filling temperature exceeds 4 ° C, the temperature should be lowered before the filling operation is performed, so that the material is Maintain a constant temperature during the specified time for filling, so as to avoid the unstable operation of the filling machine due to excessive temperature changes.
The filling equipment should be isolated from other equipment, the lubrication part of the filling machine and the filling material part should be prevented from cross-contamination, and the special lubrication of the conveyor belt with soapy water or lubricating oil.
According to the industry research, before the liquid filling machine is cleaned, the remaining product in the container should also be cleaned, and then the bucket is filled with gentle cleaning liquid. The cylinder is lubricated when it leaves the factory. Please do not open or add any lubricating oil to ensure that the surface of the filling machine is clean and hygienic. When not working, it should be powered off.
In addition, while insisting on maintenance and correct use, regular cleaning of the filling machine, regular inspection and commissioning are also required. Only in this way can the healthy and stable work of the liquid filling machine be ensured and bring better efficiency to the filling production of the enterprise.